Your Product is Our Profession
RSS icon Email icon Home icon
  • Alternatives to Large Trade Show Displays – Animation, Scale Models and Large Scale Printing

    Posted on August 24th, 2010 admin No comments

    Do you have large products to display at your next trade show?  Are the logistics of moving them around getting to you?  CalCo has some options for displaying your large products in a memorable way.  We offer animation, scale models or large scale printing as alternative options for your large products.

    Our animation can show your product in action and it can be completely interactive for your customers.   They can choose whether to start or stop the animation and what information will help them or the animation can play continously.  Additional literature can also be accessed to provide more detailed information.  Our unique perspective on the way products work and the cutaway process give us good insight in to what your customer wants to see and how to achieve it.  The beauty of animation is that it can be used in multiple environments – at a trade show, on your website or on sales calls.

    Clear Case glass 2Pump cutaway animation still

    Scale models are another option to show your product in complete detail by using a light-weight, full color model.   We can create a cutaway section of the model as well to show the interior components and how they interrelate.  Your model is an exact duplicate of your product but in a small transportable size.  We can create a custom case to make moving it to your next trade show or sales call easy.

    Cutaway modelgearboxfrom file to model quick and easypump model

    Untitled-1 copy

    With large scale printing you can show your product in full size and detail with out moving it to the trade show.  We offer professional photography shoots of your product at our facility.  The photos can be used for large displays in your trade show booth or they can be utilized for brochures, banners or other internal or external advertising needs.

    photo_engineBIG1hydrant poster1

    If the cost and headache of moving your large products are getting to be too much, give CalCo a call to see about the alternatives of animation,  scale models or large scale printing.  We can help you show your product in its best light without carrying it around with you.  Call CalCo at 847/639-3858 to discuss your alternatives.

  • Meet Dan Fierla, Senior Supervisor and Cutaway and Display Expert, at CalCo

    Posted on June 10th, 2010 admin No comments

    article

    Ever wonder how CalCo can continually make first class cutaways and always seems to know just what you wanted? We owe much of it to our production supervisor, Dan Fierla. Dan started at CalCo as part of a high school cooperative work program and has been here ever since. In his 32 years, he has moved up the ladder from high school intern to Senior Supervisor, in charge of production and managing our facility and workers. If you have worked with CalCo you may have spoken to Dan and you most likely learned that he has high standards for the work that we do. If it doesn’t meet Dan’s expectations, it is not going out the door. Customer service and satisfaction has always been a key component at CalCo and Dan is one of the reasons why. Another of his famous attributes is his dedication to time commitments. We pay close attention to deadlines and work hard to meet every one. While we always try to work projects into our schedule, we have turned away business because we could not have maintained our high standards and met the delivery date.

    According to Dan the most important information that you can give us about your project is……

    “information that will help me to make your project have that just right look.  Details like, what are you trying to show with this cutaway/display?  Is it the size/type of the internal parts you want to showcase? Or is it something special that separates your product from the competition? This information helps me to design the cuts to show what the customer needs and wants to see.”

    His favorite project that he has completed is…..

    “I had the honor to work on and am very proud of a Double over head cam V6 marine engine for a large engine manufacturer. This project from start to finish was done right.  David Meeler from their marketing department, came to Calco, told me all of the features he would like to show, which helped me to machine the engine and give it that personal touch.  Colors and color coding were all picked out by the customer. When the engine made its maiden voyage at the Florida Boat Show it was a big hit.”

    Something you should know about him is……

    “I get great satisfaction out of working with the other members of the CalCo team.  I am driven to make CalCo the Best it can be for both employee and customer. When I see pictures of  trade show booths like Navistar, DeZURIK and Kimray, and all of them use Calco cutaways/displays to show case their products,  I have a great sense of pride in knowing I played a part in helping them project a positive image.”

    Dan’s level of experience and overall knowledge of products helps you in terms of deciding the best way to display the internal components of your product. Chances are great that Dan has the best and most cost effective way to show your products key features.  He can assist you in creating your ideal cutaway/display.  He also has innovative ideas to show off large products, create working models or design custom stands.

    If you have a project that you are interested in discussing, give CalCo a call at 847/639-3858 or email us at news@calcocutaways.com.

  • Finish Types and Options for Industrial Products

    Posted on October 27th, 2009 admin No comments

    Let CalCo Finish Your Product

    before_3after_3

    Sometimes pumps, valves, engines, bearings or other industrial equipment don’t start off as beautiful show pieces. With CalCo’s help that can all change. Imagine your product as a colorful, shining display pulling in potential buyers and selling itself. That is what a good display or cutaway can do. Your product looks exciting, new and its true function can be seen and admired.

    before_4after_4

    Let CalCo take your product from plain to dazzling with the following options:

    Our Standard Show Finish is durable, very attractive high gloss finish.  All parts are disassembled and prepped for finish and our standard automotive paint finish is administered over an etching primer.  Cost-effective plating options are available for metal fasteners and key components .  Many additional options are available including clear coat finish as well as minor grinding and smoothing of casting seams and imperfections.

    Our Euro-Deluxe Finish is used primarily for trade shows, product introductions and corporate lobby installations. All surfaces are ground and smoothed to remove imperfections from casting or welding. These surfaces are then prepped repetitively with several stages of filler and hand sanding. Finally, the display is finished with multiple automotive paint steps and a clear coat finish. Metal fasteners are carefully polished by hand then chrome plated and polished again to a mirror finish.

    Training Finish surfaces are prepped and painted but not treated to remove casting imperfections. The finish is attractive yet durable and is easy to maintain. For displays that are needed for working models, we may recommend electro less nickel-plating to enhance component movement.

    In addition to having the surfaces of your product ground and painted CalCo can take the hardware on your product and make it shine too with a number of plating options:

    Anodizing is an attractive way to prepare aluminum and is available in a variety of colors.

    Electro-less Nickel is durable, minimal-build plating that covers evenly with very good lubricity and hardness.

    Metal plating – Copper, nickel, gold and industrial hard plating are also available.

    Chrome plating is available in bright, polished or satin finishes and can be applied to any metal.

    Black Oxide for steel or iron parts is used when a blue/black matte finish is desired.

    Once your product looks great it can be mounted on a standard aluminum base or a custom base can be created.  We make custom shipping containers to protect your product in transit too.

    Contact CalCo at 847/639-3858 if you would like to discuss your product and learn how CalCo can help show your product in it’s best light.

  • Damaged Freight? CalCo Has You Covered.

    Posted on August 14th, 2009 admin No comments

    IMG_0460

    Does this picture look familiar?

    Products get damaged during shipping all too often. Fortunately, at CalCo we can make your damaged product look as good as new. There is nothing more frustrating then getting ready to go to a show and finding that your display piece has been scratched, dented or severely damaged while it was being shipped.

    If you need to have your product repaired , repainted or rechromed give CalCo a call at 847-639-3858 and have it made to look like new again.

    PB230040

  • Rugged and Attractive Product Display Basemounts

    Posted on April 13th, 2009 admin No comments

    basemount-with-c-channel

    Heavy duty product displays can really test the durability of their basemounts throughout a typical lifespan, and CalCo has seen many of the casualties first hand.

    The response is a great looking, lightweight and cost effective solution that has been working beautifully for years and years.

    The basemount of your display needs to look great without attracting attention to itself, and the CalCo specialty basemount has enough flexibility to mount almost any product or display the way it wants to be shown.

    Available in silver or black, this solution is recommend for products up to even 500 lbs. and can be fitted with fork lifting channels for ease of mobility.

    Put your products on a pedestal. One that is durable, industrial and manageable, but most of all remarkable!

  • Try on some Gold Plating for that Stand-out Project

    Posted on April 7th, 2009 admin No comments

    img_0103

    When trying to add that extra touch of extraordinary to your products or components, why not Go for the Gold!

    CalCo has a special process that turns ordinary parts (of almost any material) and transforms them into crown jewels, for a lot less than you would think.

    The above photo shows how this process looks on both polished and unpolished surfaces, and doesn’t that make quite an unexpected impression?

    Whether you are looking to visually represent ‘the best’ or create a special display for unique individuals, gold is unmatched in appearance and symbolism of value.