Meet Dan Fierla, Senior Supervisor and Cutaway and Display Expert, at CalCo

Ever wonder how CalCo can continually make first class cutaways and always seems to know just what you wanted? We owe much of it to our production supervisor, Dan Fierla. Dan started at CalCo as part of a high school cooperative work program and has been here ever since. In his 32 years, he has moved up the ladder from high school intern to Senior Supervisor, in charge of production and managing our facility and workers. If you have worked with CalCo you may have spoken to Dan and you most likely learned that he has high standards for the work that we do. If it doesn’t meet Dan’s expectations, it is not going out the door. Customer service and satisfaction has always been a key component at CalCo and Dan is one of the reasons why. Another of his famous attributes is his dedication to time commitments. We pay close attention to deadlines and work hard to meet every one. While we always try to work projects into our schedule, we have turned away business because we could not have maintained our high standards and met the delivery date.

According to Dan the most important information that you can give us about your project is……

“information that will help me to make your project have that just right look.  Details like, what are you trying to show with this cutaway/display?  Is it the size/type of the internal parts you want to showcase? Or is it something special that separates your product from the competition? This information helps me to design the cuts to show what the customer needs and wants to see.”

His favorite project that he has completed is…..

“I had the honor to work on and am very proud of a Double over head cam V6 marine engine for a large engine manufacturer. This project from start to finish was done right.  David Meeler from their marketing department, came to Calco, told me all of the features he would like to show, which helped me to machine the engine and give it that personal touch.  Colors and color coding were all picked out by the customer. When the engine made its maiden voyage at the Florida Boat Show it was a big hit.”

Something you should know about him is……

“I get great satisfaction out of working with the other members of the CalCo team.  I am driven to make CalCo the Best it can be for both employee and customer. When I see pictures of  trade show booths like Navistar, DeZURIK and Kimray, and all of them use Calco cutaways/displays to show case their products,  I have a great sense of pride in knowing I played a part in helping them project a positive image.”

Dan’s level of experience and overall knowledge of products helps you in terms of deciding the best way to display the internal components of your product. Chances are great that Dan has the best and most cost effective way to show your products key features.  He can assist you in creating your ideal cutaway/display.  He also has innovative ideas to show off large products, create working models or design custom stands.

If you have a project that you are interested in discussing, give CalCo a call at 847/639-3858 or email us at news@calcocutaways.com.

CalCo’s New Brochure is Now Available

Fresh for 2010 Calco has developed a new brochure showing all of the services offered and some examples of the quality craftmanship that is synonymous with the CalCo name.  CalCo has been offering quality tradeshow displays and cutaways for over 50 years, especially to industrial product manufacturers.   Now see some of the other services available such as 3-D models or prototypes, working models, special lighting, custom bases, corporate gifts, POP displays and other tradeshow or marketing products.  You can count on CalCo as a turn-key solution for your sales and marketing needs.

The front and back cover of the new brochure are shown below, and the full PDF can be downloaded here. (right click and choose “Save As”)

To get a look inside our new brochure please send your information (name, company and address) to brochures@calcocutaways.com.  You will receive one in the mail right away so CalCo can help you start the year right with some new ideas to show your product in its best light because “Your Product is Our Profession”.

The Buck Stops Here

Your company uses a variety of vendors for certain products or services every day, making make life easier for everyone. So do we.

Your company probably uses a few providers that actually make life more difficult for you or your coworkers. Same here.

On Monday one of our primary vendors emailed to let us know that our project with them was complete. . .Great.

This was typical and expected. . .

However, the details on getting the order back to us were left out, forcing us to stop what we were doing, contact them about it and make these arrangements ourselves. Done.

Once the items were received, we found quality issues on practically every piece that was delivered. Where was the quality control??

We would have sent the entire order back to be redone from scratch, except that we needed these pieces for a larger project that our client was expecting on time. We had to stop what we were doing (again) and fix every mistake and flaw to bring this project back up to our high standard of quality, (which our client expects).

Everything worked out in the end, our client was thrilled with the final result and his coworkers were equally impressed with the craftsmanship and attention to detail, (and the shipping was arranged without our client’s involvement whatsoever).

So the extra effort on our end resulted in a great experience for our client. We love that.

The vendor’s actions, on the other hand, had to be managed, monitored and corrected.   Is this the case with some of your providers?

Communication and responsibility are the landmarks of a company you can trust for the long term. The reason companies like CalCo have been around for over half a century, is because they are trusted, respected and are the go-to guys when quality and professionalism are important.

Did you know that CalCo can handle your POP displays, your screen printing, your photography, your display storage, your prototyping, your sales cases, your website design, your 3D animation, your metal finishing, your large format printing, your digital image manipulation, and many of the other items you struggle with every day?  It’s true.

Please call or email to see if your project can be handled correctly this time by CalCo, let us handle the problems so you can just sleep easy for once.

Signs of Economic Recovery -What should you do to get ready?

Now that the rays of a recovering economy are starting to shine on many industries, the time is right to get ahead of your peers and grab the lion’s share of the upcoming new business.

This means getting in front of them with your best and latest development along with a compelling offer or story. When telling your story, you need to present the information in an easy to comprehend manner in order to make a favorable and memorable first impression.

Many times industrial product sales require in person interaction or a trade show environment to engage the audience and to tell the full story. Both of these venues are expensive and time consuming so it is imperative that you have everything you need in advance to make your presentation meaningful.

When it comes to product presentations that are expertly crafted, CalCo can be trusted to convey the desired message for your product in the most professional manner. Whether a simple cutaway will suffice to show a hidden feature, or an interactive digital presentation is more suited to this end, CalCo has the tools to quickly and efficiently create a winning product exhibit.

Some of the most popular services by request are:

Product cutaways and painted displays
Motorized or hand actuation products
Passageway and part colorization
Internal and external lighting effects
3D animation and interactive online presentations
Full color scale modeling and prototyping
Plus YOUR IDEAS for the ultimate presentation

The past is behind us, and now is the time to move ahead and get that new market share before your competition does. Take advantage of the enhanced outsourcing capabilities available at CalCo to move with your best foot forward.

As we begin this upturn, get started while your competition is still recovering and build your sales and marketing program to take advantage of the many opportunities on the horizon. Get your customers, and the industry as a whole, excited about your new offerings with some innovative marketing displays or presentations for your next tradeshow or sales call.

Finish Types and Options for Industrial Products

Let CalCo Finish Your Product

Sometimes pumps, valves, engines, bearings or other industrial equipment don’t start off as beautiful show pieces. With CalCo’s help that can all change. Imagine your product as a colorful, shining display pulling in potential buyers and selling itself. That is what a good display or cutaway can do. Your product looks exciting, new and its true function can be seen and admired.

Let CalCo take your product from plain to dazzling with the following options:

Our Standard Show Finish is durable, very attractive high gloss finish.  All parts are disassembled and prepped for finish and our standard automotive paint finish is administered over an etching primer.  Cost-effective plating options are available for metal fasteners and key components .  Many additional options are available including clear coat finish as well as minor grinding and smoothing of casting seams and imperfections.

Our Euro-Deluxe Finish is used primarily for trade shows, product introductions and corporate lobby installations. All surfaces are ground and smoothed to remove imperfections from casting or welding. These surfaces are then prepped repetitively with several stages of filler and hand sanding. Finally, the display is finished with multiple automotive paint steps and a clear coat finish. Metal fasteners are carefully polished by hand then chrome plated and polished again to a mirror finish.

Training Finish surfaces are prepped and painted but not treated to remove casting imperfections. The finish is attractive yet durable and is easy to maintain. For displays that are needed for working models, we may recommend electro less nickel-plating to enhance component movement.

In addition to having the surfaces of your product ground and painted CalCo can take the hardware on your product and make it shine too with a number of plating options:

Anodizing is an attractive way to prepare aluminum and is available in a variety of colors.

Electro-less Nickel is durable, minimal-build plating that covers evenly with very good lubricity and hardness.

Metal plating – Copper, nickel, gold and industrial hard plating are also available.

Chrome plating is available in bright, polished or satin finishes and can be applied to any metal.

Black Oxide for steel or iron parts is used when a blue/black matte finish is desired.

Once your product looks great it can be mounted on a standard aluminum base or a custom base can be created.  We make custom shipping containers to protect your product in transit too.

Contact CalCo at 847/639-3858 if you would like to discuss your product and learn how CalCo can help show your product in it’s best light.

A Spectacular Valve Cutaway Example

To most of the world a valve is a valve,  not too exciting or original.  But to those in the business a valve can be very exciting.  The small differences from one valve to the next can make a big difference in performance and wear.  What better way to show off these differences then by opening up your valve and showing the important internal components that make your product unique with a Valve Cutaway.  A cutaway can be used at tradeshows, sales meetings, investor relations meetings, for new product introductions and in brochures or ads.

It can be hard to picture how a product functions when from the outside it looks like a simple thing. A cutaway can provide the means to show off all of the complexity or simplicity of your product. By opening the product so that the internal parts can be seen you can show the true capabilities of your product.

CalCo has created cutaways for many types of valves including;
Control Valves
Check Valves
Butterfly Valves
Gate Valves
Diaphragm Valves
Needle Valves
Globe Valves
Pinch Valves
Solenoid Valves
Ball Valves

See the gallery below or visit the CalCo website at www.CalCoCutaways.com to see more examples.  If you are looking for a Valve Cutaway or any other type of industrial cutaway please call CalCo at 847/639-3858.

Looking for a Pump Cutaway?

A cutaway can be used for many applications;  at a tradeshow booth, in a training session for engineers and technicians, at a sales call with customers, in a lobby to show off your latest design or in an investors relation meeting to emphasize the uniqueness of your product.

CalCo has been supplying the top pump manufacturers with high quality pump cutaways for over 50 years. They have tackled every kind and every size of pump and are always up for a new challenge. From one pump for a show to one hundred for a distributor program they can handle your cutaway needs.

Look through the gallery below and you can see many kinds of pumps that have been cutaway to show the internal components and how the components interrelate. Your unique design is emphasized and with lighting or paint the main features you want to focus on can be highlighted.  Add a base and permanent shipping container, custom designed specifically for your pump, and your product is ready for anything.

To see more dazzling pump cutaways please visit www.CalCoCutaways.com and enter the Cutaway Gallery.

What is so Amazing about an Engine Cutaway?

Much of the beauty of an engine is in the details. In order to see all of these details, such as the pistons, crank shaft and valve train components as well as how they function together, a cutaway is an ideal solution.

With a cutaway you can not only see how the individual parts function but you can see how they relate to each other.  From the exterior many engines may seem similar; but once the interior is exposed with a cutaway, you can see the unique attributes of the individual engine inside and its configuration.

These are the important elements that can mean all the difference in power, performance and efficiency.  Using a cutaway will clearly show where the advantages and benefits are and how a particular model can outperform the competition by showing the internal configuration and how the parts interrelate.

Even some of the external components, such as the fuel pump or alternator, can contain hidden features that benefit from a cutaway as well.

“Hands on education has always been, and will always be the best way to inform and educate an audience on products and mechanical relationships.”

View the gallery of engine cutaways below and you can see that CalCo knows engines and how to make them a work of art.

For more cutaway photos please visit www.CalCoCutaways.com and look in the Cutaways Gallery.  If you would like information on having your engine or any other product cutaway, please contact CalCo at 847/639-3858.

Damaged Freight? CalCo Has You Covered.

Does this picture look familiar?

Products get damaged during shipping all too often. Fortunately, at CalCo we can make your damaged product look as good as new. There is nothing more frustrating then getting ready to go to a show and finding that your display piece has been scratched, dented or severely damaged while it was being shipped.

If you need to have your product repaired , repainted or rechromed give CalCo a call at 847-639-3858 and have it made to look like new again.

CalCo Makes A Great Case

The age old dilemma, how do you transport your product to sales calls, tradeshows, investor relations meetings, distributors or anywhere else with out damaging it and so that it keeps that ‘brand new’ look? The answer is a custom case from CalCo.

We have a case to meet virtually every need. Sometimes this is as simple as a soft sided carrying case, while sometimes a rugged behind the scenes shipping crate needs to be fabricated.  Often the container needs to be worthy of carrying into someone’s office and possibly even set upon their desk.  At CalCo, this need is met week after week with a variety of solutions.  Whether you need to ship it through the mail or the case will be riding around in the trunk of your car, CalCo has the right option for you.  These custom cases are custom selected and designed to fit your product specifically and have a history of peak performance.  From slim and elegant to heavy duty work horses, a case from CalCo will impress as well as protect. More photos after the break..

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