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Get Your Message Across in a Big Way with a Large Banner
Posted on November 15th, 2011 No comments
Poster with Stand

Wall Mounted Poster
Sometimes the only way to get your point across is to GO BIG. Our training banner for fire departments is a good example of that. It is 6 feet high and 2.5 ft wide and includes a stand for portability. This banner shows a cutaway fire hydrant and is used to educate firemen on the inner workings of the hydrant. While this banner is used specifically for fire stations, CalCo can create a banner for any product or situation. They are useful for training, sales presentations, investor meetings or trade shows.
Let CalCo help you get your message across with a large banner. Show a cutaway of your product or blow up your small product so it is more noticeable. Call 847/639-3858 or click here for contact information to get help with any kind of signage or display. Visit CalCo on Facebook too.
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CalCo Creates Employee Achievement Award for Newsworthy Man
Posted on May 12th, 2011 No comments
Click on the link below to see the story of this dedicated employee….
Albert Triplett Retires from Navistar after 60 Years on the Job: MyFoxCHICAGO.com
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Dave Kasper, CalCo’s Senior Consultant, Has ALL the Answers
Posted on April 7th, 2011 No comments
CalCo has been in business for almost 60 years. The reason – the people who work here and their dedication to getting a job done right and on time. Dave Kasper, our Sales Manager, is a key component in our success. Dave has been with CalCo for 9 years and has become indispensable due to his ability to come up with new and innovative ideas and to work with our customers to make sure they get exactly what they want. Talking to Dave on the phone can turn a project around completely because he not only quotes, coordinates and communicates with you about your project but he also develops new ways to display them. Recently he designed a large pedestal with multiple levels of display space which we constructed based on his designs. He also developed a waterjet cut acrylic fire hydrant for a display which was lightweight and easy to transport. He has designed many point of purchase layouts and has helped customers develop animation, 3D models, prototypes, displays and cutaways of every type. Although we have an archive with all projects we have completed it is sometimes easier to go and pick Dave’s brain.





Some of Dave’s ideas are shown above and some of his beliefs are explained below.
What is CalCo’s first priority?
Customer satisfaction.
What makes CalCo different from its competitors?
Honestly CalCo is one of those places that is more like a consulting firm for your marketing, sales and training departments. It is difficult to know about so many technologies and possibilities for your displays, and it is nice to be able to speak with someone who can offer suggestions that you may have never thought of otherwise.
What information do you need to know before beginning a project?
The first place we like to start is getting a good understanding of where your displays will be used, and in what context. Is this a training seminar, a trade show exhibit or a sales tool for road warriors, etc. . . Next is what story are you looking to tell with your project; how a product works, what the new upgrades look like and what they mean or even “We are number 1″! Once we get into the finer details and pricing/timing estimates, we will need some drawings or photos with dimensions to get started. From there we will take care of everything else, from asking additional questions, providing examples where needed and nailing down the shipping details in advance of that glorious day!
Whether you have a good idea of the type of display that you want or you need some good ideas, Dave can help. For a free quote or to discuss your next project contact CalCo at 847/638-3858 or click here for more information.
3D Animation, 3D models, Basemounts and Stands, Cases and Containers, Company Info, Corporate Branding, Cutaways, Design, Finishing, Product Photography, Promotional Materials, Training 3-d animation, CalCo, Calco Cutaways, custom cases, cutaway, cutaway specialist, lightweight models, product display, trade show display -
A Small Product Can Make a BIG Impact as a Cutaway
Posted on March 16th, 2011 No comments
A cutaway is used to show the internal parts of your product which can be your most important selling tool. The internals are often what separate your product from the competition so giving your customer an opportunity to view the actual parts and how they interrelate helps explain the advantage of your product. If ”a picture is worth a thousand words” then how much is the real thing worth? Usually when we think of a cutaway we think of a large engine or pump with many complexities but cutaways can be done for any size and kind of product. Sometimes smaller items or simply constructed products can benefit the most from a cutaway.
Recently we cutaway a coaxial cable connector with great results. A cutaway of this nature is difficult because once the cable is cut it will not stay together. There are numerous layers that can separate and fall out of place. In this case we were able to embed the product in acrylic so all of the parts are visible and will stay in place. A greater benefit is that the end result not only shows the product but can be engraved with your name, logo or any other information and in this case it is being used as a marketing tool. What a great way to show your product and get your name in front of your customers!
If you are interested in having your product cutaway or if you want a corporate giveaway and need some ideas, give CalCo a call at 847/639-3858 or follow this link to Contact Us.
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Custom Signage, Logos and Printed Materials Make Your Product Visible
Posted on December 28th, 2010 No comments
Point of Purchase Display

Custom Case with Logo
Today more than ever your brand and your message are extremely important. Having your product on display is an important step, and then you need to associate your message and your name with the product itself in a memorable way. Signs and printed materials are a time tested way to get your corporate name or logo and product story front and center, making your product display or trade show booth memorable.
From full color matched signage to domed labels, from POP displays to booth banners, CalCo has numerous options available for unique signage. Even carve your logo into your display and light it from within (see Martin Engineering stand photo shown). These photos are some ideas of signage that can make your display unique, and if you have an idea you don’t see, give CalCo a call at 847/639-3858 to discuss options or click here for contact information.







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Frequently Asked Questions about CalCo Cutaways
Posted on September 29th, 2010 No commentsHow much do CalCo’s services cost?
Each project is different and is priced according to man hours involved, materials for bases, shipping containers or electrical parts, and outside services like plating. We provide quotes based upon our estimates of time and material to do each job.
How long does it take?
A good rule of thumb is to plan ahead. Some projects can be turned around in a week or two, and some can be 90 days, depending upon the project. When production levels are high, lead times are longer, and it is always a good idea to get a no obligation quote in advance. Our average turnaround time is 4-6 weeks but it is entirely dependent on our schedule at the time that your project arrives. If necessary and if physically possible, we will adjust our schedule to meet yours and once we commit to a delivery date, you can count on it.
What do you need from me to provide a quote for my cutaway project?
The best and most effective way is to send the part with a description of the work you want done. If your product or part is very large, transportation can be difficult, so typically we like to have a dimensional drawing along with weights and the primary materials of the product (carbon steel, stainless, aluminum, etc.) A photo of the product is always helpful as well, along with a description of the areas you are looking to feature. With this information we can provide an accurate estimate, which can be confirmed upon receipt of the actual product.
How do I specify where to cut on my product?
Generally, you will receive the best cutaways if you tell us what features you want to show and leave the specific cutting designs to our skilled technicians. They have the knowledge and experience to show and retain components in such a way as to show what you want in the best and least expensive way. We strive to show as much as possible in one view with as simple a cut as possible.
If I can do all or some of the work in-house, shouldn’t I?
There are three ways of looking at this question:
Financially: Because we specialize in making cutaways and displays, we are pretty darn good (and efficient) at it. Therefore, it generally takes our experts less time to do a cutaway so we are almost always less expensive than full or even incremental in-house costs.Quality Control: We provide all cutting, clearancing, finishing and final fitting, plus basemounts and shipping containers. All these services must be coordinated, anticipating the needs of the others. At Calco you get a one stop shop that will handle all of these needs for you. We have the tools necessary to do the job right and the expertise and knowledge to make it look great.
Resources: Just because you can do something doesn’t mean that it is the best use of your resources (time and talent). Most companies are continuously assessing what they should and can do well, and then outsourcing the rest.
What else can CalCo do for me besides cutaways?
- Working Models
- Custom Stands and Basemounts
- Lighting
- Custom Fit Cases
- Custom Fit Permanent Shipping Containers
- Animation and Electronic Media
- Professional Photography
- 3-D Printing, Scale Models and Prototypes
- Point of Purchase Displays and Signage
- Custom Sales Awards and Corporate Gifts
- Web Enabled Training and Training Programs
- Metal Plating
- If you don’t see what you need, just ask!
Our Promise:
Highest Quality, Great Value and Guaranteed On-Time Delivery. We want our customers to be satisfied and we will do everything within our power to meet this goal!
If you have any other questions that you would like CalCo to answer please contact us by email at News@CalcoCutaways.com or by clicking the envelope in the top left corner of this window. For more information visit our website at www.CalCoCutaways.com or click here for contact information.
3D Animation, 3D models, Basemounts and Stands, Cases and Containers, Company Info, Corporate Branding, Cutaways, Design, Finishing, Lighting, Product Photography, Product services, Products, Promotional Materials, Services, Training, Ugrades and updates 3-d animation, 3d printing, CalCo, Calco Cutaways, cross section, custom cases, cut out, engine cutaways, prototyping, scale models, shipping containers, tradeshow display, tradeshow exhibit -
Alternatives to Large Trade Show Displays – Animation, Scale Models and Large Scale Printing
Posted on August 24th, 2010 No commentsDo you have large products to display at your next trade show? Are the logistics of moving them around getting to you? CalCo has some options for displaying your large products in a memorable way. We offer animation, scale models or large scale printing as alternative options for your large products.
Our animation can show your product in action and it can be completely interactive for your customers. They can choose whether to start or stop the animation and what information will help them or the animation can play continously. Additional literature can also be accessed to provide more detailed information. Our unique perspective on the way products work and the cutaway process give us good insight in to what your customer wants to see and how to achieve it. The beauty of animation is that it can be used in multiple environments – at a trade show, on your website or on sales calls.


Scale models are another option to show your product in complete detail by using a light-weight, full color model. We can create a cutaway section of the model as well to show the interior components and how they interrelate. Your model is an exact duplicate of your product but in a small transportable size. We can create a custom case to make moving it to your next trade show or sales call easy.




With large scale printing you can show your product in full size and detail with out moving it to the trade show. We offer professional photography shoots of your product at our facility. The photos can be used for large displays in your trade show booth or they can be utilized for brochures, banners or other internal or external advertising needs.


If the cost and headache of moving your large products are getting to be too much, give CalCo a call to see about the alternatives of animation, scale models or large scale printing. We can help you show your product in its best light without carrying it around with you. Call CalCo at 847/639-3858 to discuss your alternatives or click here for contact information.
3D Animation, 3D models, Product Photography, Product services, Promotional Materials, Uncategorized 3-d animation, 3d printing, CalCo, Calco Cutaways, cross section, large scale printing, lightweight models, product display, professional photography, trade show display, tradeshow display, virtual cutaway -
Large Trade Show Displays make a HUGE Impression
Posted on July 14th, 2010 No comments
CalCo has worked on all sorts of projects but these large displays make a huge and memorable impression. Catch your customers attention with a BIG display and see people flock to your booth.
The large and tall display stand above demands attention with space to put numerous products , and with the flexibility to change the products, it can work for years to come. The stand was custom designed to the clients specifications and we created custom signage to fit. We created a custom shipping container for the product below to protect it during transit and for easier loading and unloading at shows. These large products look fantastic on display. Together the stand, large products and large signage create a HUGE impression on customers. No longer are they just walking by, they are stopping to look, touch and listen.

If you are looking to make a BIG impression at your next tradeshow then call CalCo at 847/639-3858 to get some ideas or click here for contact information.
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CalCo: Your Turn-Key Solution for Product Displays
Posted on May 25th, 2010 No comments
CalCo likes a challenge! We have been in the business of solving our customers problems for almost 60 years.
CalCo started in 1953 as a cutaway shop taking products and cutting away a portion to show the internal parts since they can be a valuable selling tool. We have come a long way over the years by adapting to customer needs and changes in product displays. In that time, we have become a turn-key solution for our customers by adding new services. Did you know there is a place you can go to get all of your product display needs performed at the same time?
In addition to cutaways, CalCo provides :
- Working Models with or without a cutaway
- Product Displays
- Sales and Training Aids
- Lighting
- Custom Basemounts
- Custom Shipping Containers
- Acrylic covers and Displays
- Point-of-Puchase Displays
- Custom Cases
- Scale Models and Rapid Prototyping
- Three Dimensional Printing
- Animation
- Sales Awards
- Corporate Gifts
- Plating
- Training Programs
- Professional Photography
- Waterjet Cutting
CalCo can solve your trade show or product display problems with just one phone call! A typical project now involves creating a cutaway, attaching a brushed aluminum base or custom rolling basemount, building a custom shipping container and a shooting a professional photography session before the project is completed and shipped back to the customer ready to go directly to a trade show or presentation.
If you need help with your trade show, sales or training needs, call CalCo at 847/639-3858 or click here for our contact page and let us make your idea a reality!
3D Animation, 3D models, Basemounts and Stands, Cases and Containers, Company Info, Corporate Branding, Cutaways, Design, Finishing, Product Photography, Product services, Products, Promotional Materials, Services, Training 3-d animation, 3d printing, CalCo, Calco Cutaways, cut out, educational engine cutaway, engine cutaways, prototyping, scale models, shippers, tradeshow display, tradeshow exhibit -
2009: The Year in Review
Posted on January 15th, 2010 No commentsAs is typical at the end of the year CalCo is reflecting on the past twelve months. There were some unique and creative product displays, cutaways, 3-D models and POP displays created this year. A few of them are included below for your enjoyment:













And finally, some believe that 2009 was a year down the toilet, although that was not the case at CalCo we still spent some time with one….

CalCo looks forward to another interesting year!
To contact CalCo call 847/639-3858 or click here for our contact page.
3D Animation, 3D models, Basemounts and Stands, Cases and Containers, Company Info, Corporate Branding, Cutaways, Design, Finishing, Product Photography, Product services, Products, Promotional Materials, Services, Training 3-d animation, CalCo, Calco Cutaways, educational engine cutaway, engine cutaways, interactive display, lobby displays, product display, prototyping, scale models, shippers, shipping containers, tradeshow display, tradeshow exhibit


